Chemical Technology
Development

We can provide 20-30% of cost reduction opportunity with spending only 5 % of total project cost onProcess Synthesis & Design

We can provide 20-30% of cost reduction opportunity with spending only 5 % of total project cost on Chemical Technology Development project
By focusing just five percent of your total project investment on Process Synthesis and Design, you can unlock a powerful advantage. This streamlined approach delivers a remarkable twenty to thirty percent reduction in overall costs. Our methodology strategically aligns resources, optimizes operations, and fuels ongoing sustainable growth for your enterprise.
Incorporating this specialized service into your planning process empowers you to make data-driven decisions that reduce waste, minimize downtime, and accelerate time-to-market. Through rigorous analysis and innovative problem-solving, we identify significant hidden inefficiencies and consistently enhance productivity. Let us help you capitalize on every opportunity for improvement and greater profitability.
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What we do
Essential Features of Our Chemical Technology Development Services
We are committed to delivering superior process synthesis solutions that drive innovation, efficiency, and sustainability. We pride ourselves on our ability to tackle the most challenging engineering problems, delivering results that not only meet but exceed our clients’ expectations
Technology Integration
Seamlessly incorporate advanced technologies into existing systems, ensuring reliable operations and achieving desired process outcomes.
Decarbonization & Sustainability
Transition to low-carbon solutions, integrate renewable energy, and ensure sustainable practices for long-term environmental benefits.
Energy Efficiency
Implement strategies to reduce energy consumption, enhance heat integration, and optimize utility systems in industrial setups.
Process Optimization
Maximize process performance through advanced simulation, data analysis, and real-time adjustments, driving cost savings and productivity.
Process Intensification
Redesign processes to achieve higher efficiency, reduced footprint, and enhanced performance using cutting-edge engineering principles.
Process Synthesis
Create efficient, scalable, and innovative process flows with optimized equipment and minimal resource consumption for industrial operations.
Chemistry Research
Develop tailored chemical formulations, streamline processes, and innovate product designs to meet specific industrial or market needs.
Technology Benchmarking
‍Uncover competitive insights, evaluate performance metrics, and identify innovation opportunities to stay ahead in process technology development.
The Method
Creating a Marketing Plan
Marketing plan requires the application framework is used for the strategic framework and future decision-making. Putting customers first is not a new idea, of course. What’s different today is that marketers have unequivocal evidence that meeting customers’ needs creates value and delivers competitive advantage
Customer
Need
Definition
Key
Customer
Analysis
Market
Segment
Evaluation
Market
Segmentation
Market
Structure
Definition
Competitive
Product
Analysis
Competitor
Analysis
Driving Forces
and
Life Cycle
Industry
Analysis
Distinctive
Competencies
Analysis
Supply
Industry
Marketing
Strategies
Foundations of Sustainable Science and Engineering
Foundations of Sustainable Science and Engineering merge green chemistry and engineering principles, promoting eco-innovative design, efficient resource use, and environmental stewardship to holistically foster sustainable development and safeguard our planet.
Principles of Green Chemistry
Green Chemistry focuses on designing chemical products and processes that reduce or eliminate the use and generation of hazardous substances. By emphasizing resource efficiency, safety, and environmental stewardship, these principles promote innovation and responsibility, enabling industries to meet societal needs without compromising human health or the planet’s future.
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Principles of Green Engineering
Green Engineering is a design philosophy that aims to create processes, products, and systems with minimal environmental impact and maximum sustainability. These principles guide engineers to reduce waste, optimize resource use, and prioritize safety, ensuring economic viability while protecting ecosystems and enhancing quality of life.
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The Technology S-Curve for Chemical Development with Sustainability
The "S-curve" in the context of technology refers to a pattern of technology adoption and development that is often described by an S-shaped curve when plotted over time. It's used to explain the typical life cycle of new technologies from introduction to growth and maturity.
Phase 1
Introduction and Fermentation Phase
This is the early stage of a technology. During this phase, performance improvements might be slow, as the technology is still in its infancy and there may be many technical challenges to overcome. The adoption rate is typically low as only early adopters might be interested.
Phase 2
Rapid Growth Phase
Once the technology starts to mature, its rate of improvement and adoption accelerates. This is where the curve becomes steeper. Innovations become more frequent, costs start to decline, and the general population starts to adopt the technology.
Phase 3
Saturation and Stabilization Phase
In this final phase, the technology approaches its potential limits, and improvements slow down. The adoption rate approaches its maximum as the market becomes saturated. At this point, a new technology might emerge, starting a new S-curve.
Why is Conceptual/ Preliminary Process Design Important ?
Conceptual or preliminary process design is a foundational stage in the development of industrial processes and systems. It involves outlining the primary components, process flow, and basic operating conditions without delving deeply into detailed specifications
If the conceptual/preliminary work is not completed properly, the project is in trouble no matter how the subsequent works as detail engineering, construction, and project management are executed perfectly !!!!
A well-executed conceptual design ensures a smoother transition to the scale-up process, where lab-scale or pilot-scale designs are optimized for industrial-scale implementation. Learn more about how scale-up strategies affect project success.
The Chemical Production Plant and its Components
ISBL (Inside Battery Limits)
  • Description 🡪 The area inside the plantwhere the primary processes required to produce the desired products occur.
  • Functionality 🡪 The ISBL area is highlycustomized for each facility, based on the specific processes and technologiesbeing employed.
Inside Battery Limits (ISBL) refers to the core processing area of a facility where raw materials undergo chemical or physical transformations to produce the desired end products. This zone typically includes specialized equipment—such as reactors for chemical reactions, heat exchangers for temperature regulation, separation units (like distillation columns) for purifying or splitting process streams, and pumps or compressors to move fluids and maintain operational pressures.
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OSBL (Outside Battery Limits)
  • Description 🡪 The area outside the primary process area that supports the ISBL.
  • Functionality 🡪 Provides the necessary utilities, infrastructure, and support for the ISBL operations
Outside Battery Limits (OSBL), on the other hand, encompasses all the supporting systems and infrastructure necessary for the ISBL to function efficiently. These support areas include utility units that supply essential services (such as steam, electricity, and water), waste treatment units that manage and treat byproducts or effluents, control rooms that house monitoring and operational equipment, and storage facilities where raw materials or finished products are held before distribution.
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Connect with our Chemical Technology Development Competency
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Frequently Asked Questions

How can investing just 5% of the total project cost in Process Synthesis and Design lead to significant cost reductions?

By dedicating a small portion of your overall investment, our specialized team conducts an in-depth analysis to identify hidden inefficiencies. This focused effort often uncovers opportunities to reduce overall costs by 20–30%, thanks to optimized resource use, streamlined operations, and improved process flows.

What are the key benefits of effective process synthesis in chemical technology development?

Process synthesis is at the heart of designing scalable and efficient systems. It helps create optimized process flows, minimizes energy and material consumption, and supports sustainable practices. The result is a robust design that can be reliably scaled up from the lab to full production, ensuring both economic and operational benefits.

How does OSVARD integrate sustainability and decarbonization into its process design?

Our approach incorporates green chemistry and engineering principles to reduce environmental impact. By prioritizing renewable energy integration, low-carbon solutions, and waste minimization, we ensure that your process not only meets today’s efficiency standards but also positions your business for long-term environmental stewardship and regulatory compliance.

What industries can benefit from OSVARD's chemical technology development services?

Our expertise spans multiple sectors, including pharmaceuticals, petrochemicals, renewable energy, specialty chemicals, and more. Any industry seeking to improve process efficiency, reduce costs, and implement sustainable practices can benefit from our integrated approach.

What makes OSVARD’s approach unique compared to other consulting firms?

Our integrated methodology—combining process synthesis, digitalization, sustainability, and risk management—sets us apart. We focus on unlocking significant cost-saving opportunities while delivering robust, scalable designs that drive innovation and long-term growth.

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